Spout Pouch

Liquid spout bags, also referred to as fitment or spout pouches, are rapidly gaining traction across diverse industries due to their versatility and practicality. These innovative packaging solutions combine the convenience of a stand-up pouch with the secure seal of a spout, making them highly efficient for storing and transporting liquids, pastes, and gels.
spout pouch picture
baby food example

Pros of Spout Pouch

Cost-Effectiveness: Spout pouches provide a budget-friendly alternative to rigid containers, reducing material costs and shipping expenses.
Enhanced Shelf Life: Their hermetically sealed design ensures product freshness, rivaling the longevity of canned goods.
User Convenience: The easy-open spout and resealable cap make them appealing to end-users, offering controlled dispensing and portability.
Eco-Friendly Potential: Many spout pouches are designed with recyclable materials, supporting sustainability goals.

Popular Spout Pouch Applications

  • Food & Beverages: Juices, sauces, purees, and soups.
  • Personal Care: Shampoos, lotions, and other liquid cosmetics.
  • Household Products: Detergents, cleaners, and liquid soaps.
  • Industrial Use: Lubricants, adhesives, and other liquid materials.
Both co-packers and consumers appreciate the combination of functionality and convenience offered by liquid spout bags, particularly the diverse cap styles that enhance user experience. Their growing popularity underscores a shift toward more sustainable, cost-effective, and user-friendly packaging solutions.
baby food packaging

Spout Pouch Materials Options

Spout pouches are constructed from a combination of materials that offer durability, flexibility, and protection against external factors such as moisture, oxygen, and light. The material composition varies depending on the product being stored, but the common components include:

Outer Layer

Material: Polyester (PET)
  • Purpose: Provides strength, printability, and a high-quality finish.
  • Benefits: Durable and resistant to external factors like scratches and UV rays.

Middle Layer

Material: Aluminum Foil or Metallized PET
  • Purpose: Acts as a barrier layer to block oxygen, moisture, and light.
  • Alternative: Nylon (PA) is sometimes used for lightweight products.
  • Benefits: Preserves freshness and extends shelf life.

Inner Layer

Material: Polyethylene (PE)
  • Purpose: Food-grade layer that comes in direct contact with the product.
  • Benefits: Heat-sealable and provides excellent leak-proofing.

Optional Layers

Nylon (PA): Enhances puncture resistance, ideal for sharp-edged or dense products.
EVOH (Ethylene Vinyl Alcohol): Used for high-barrier properties without aluminum, making the pouch recyclable in some cases.
At Pursue, we strive to deliver tailored solutions for every customer. For custom requests or further assistance, please contact our team.

Material Choice by Product

  1. Liquids (Juices, Sauces, Detergents): High-barrier structures (e.g., PET/AL/PE) to ensure no leaks or contamination.
  2. Gels and Pastes: Flexible materials with good puncture resistance, like PET/PA/PE.
  3. Eco-Friendly Pouches: Monolayer PE or recyclable laminates for reduced environmental impact.

Spout Pouch FAQ

Spouts come in various sizes, typically ranging from 8mm to 33mm. Common spout types include:
  • Screw caps
  • Flip-top caps
  • Child-resistant caps
  • Tamper-evident spouts
Yes, spout pouches can be tailored to fit specific needs:
  • Custom shapes, sizes, and spout placements.
  • Unique cap styles and colors.
  • High-quality printing and branding options.
  • Optional transparent windows for product visibility.
Filling is typically done through the spout or an open pouch. Spout pouches can be sealed using heat-sealing equipment compatible with the pouch material.
The shelf life depends on the material’s barrier properties and the product being stored. High-barrier materials like aluminum foil can extend shelf life significantly by protecting against oxygen, moisture, and light.

If you have specific questions or need customized solutions, contact us to discuss your requirements.

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